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ABOUT CAMBCO
CAMBCO developed the first commercially available
cambering machine for the structural steel fabricating industry in 1984 to
camber beams at a fraction of the cost of mill or heat cambering.
CAMBCO
cambering machines are now being used throughout the United States and
internationally as far away as mainland China. Following is an example of
cambering man-hours and costs that can be expected.
CAMBERING MAN-HOURS AND COSTS USING A
CAMBCO CAMBERING MACHINE
PROBLEM
Determine the man-hours required to camber fifteen W18x50
beams 35 feet long using a two man crew. Each beam is to have 1 1/4"
camber. Note: Handling time to transport beams to and from cambering
machine is not included.
SOLUTION
- Time required to change spacers and flange support
angles for new beam size = 20 minutes.
- Time required, by trial and error on first beam, to
determine total piston rod extension required to produce desired camber = 15
minutes.
- Time required to camber remaining fourteen beams, i.e.
picking a beam up off of one stack, placing it in the machine, extending
piston rod to the amount determined in step 2, and then removing the beam
from the machine and placing it onto a second stack @ 3 minutes per beam = 3
x 14 = 42 minutes.
- Total time required = 20 + 15 + 42 = 77 minutes.
- Total man-hours = 2 x 77 / 60 = 2.57 M.H.
- Direct cost per beam @ $30.00 per M.H. = 2.57 x $30.00
/ 15 = $5.14.
- Direct cost per ton = ($5.14 x 15) / ((15 x 35 x
50)/2000)) = $5.87 per ton.
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